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Leaders in the manufacture of advanced technology solutions including Multi-Tasking,
HYBRID Multi-Tasking, 5-axis, milling, turning, CNC controls and automation.
FLORENCE, Ky., December 4, 2020 – With both affordability and high performance for
job shops in mind, Mazak has officially launched the new Ez machine series, the new
MAZATROL SmoothEz control and the accompanying MazakUSA.com/Ez website. The
new machine family and control were developed specifically to help remove the cost
barriers to acquiring the latest manufacturing technology without sacrificing machine
capability or production performance, while the new Ez website further streamlines the
customer experience and offers visitors focused access to Mazak’s newest product line.
FLORENCE, Ky., December 4, 2020 – To provide job shops reliable, maximum
machine-tool performance at a lower capital investment, Mazak has launched the new
VC-Ez Series of 3-axis vertical machining centers designed and built in Kentucky.
Featuring the company's new MAZATROL SmoothEz CNC and optimized for simple
operation as well as fast and easy installation, VC-Ez machines offer enhanced
ergonomics, stable and reliable part processing and long-term dependability
FLORENCE, Ky., December 4, 2020 – Mazak Corporation has announced the introduction of a new series of Kentucky-designed and built CNC turning machines, the QT-Ez Series. Designed to give job shops and other manufacturers affordable access to Mazak technology and engineering expertise, the QT-Ez Series offers a wide range of turning centers, including those with Multi-Tasking and DONE IN ONE® functionality. With the addition of the new MAZATROL SmoothEz control and automation systems such as Mazak’s new Cobot Cell (CC) Series, these high-value, versatile solutions ensure ease of operation along with high productivity.
Since the 1970s, Mazak has manufactured advanced machining technology at our Florence, Kentucky-based campus here in the heartlands. Through the years, our U.S. headquarters has become one of the most technologically sophisticated manufacturing facilities in the world – and the hub of a global network of Technology and Technical Centers that gives customers access to Mazak’s world-class service and support. And now, through our 360º Virtual Campus Tour, it’s easier than ever for you to see how the team at Mazak uses our infrastructure to support your shop.
In manufacturing, the accuracy of every cut depends on using the correct tool and entering the proper data for it. Human intervention adds uncertainty to machining processes with every manual entry of setup information. That uncertainty disappears, however, when software enables digital twins to enter the picture through direct CAM system integration, enabling shops to program parts offline with access to all the details of real-time machine setups and optimization.
FLORENCE, Ky., November 16, 2020 – Mazak Corporation has launched a new 360° Virtual Campus Tour to make it easier than ever for manufacturers to see its Florence, Kentucky-based headquarters in action. Part of its expanded range of holistic digital experiences, the new tour offers an inside look at the infrastructure Mazak uses to deliver world-class manufacturing technology, service and support.
As the complexity of Tri-V Tool and Manufacturing Co.'s jobs grew, the shop needed to increase the sophistication of its machining technology to keep pace with its expanding production base. Mazak Multi-Tasking and Horizontal Machining Centers made programming and output simpler and put growth on the front burner for this Omaha, Nebraska, shop.
All Axes LIVE is a hit with manufacturers from around the world – and our next event brings you an exclusive first look at Mazak's new Ez machine series. Powered by a new MAZATROL SmoothEz CNC, these machines bring you Mazak performance and ease of operation at a very affordable price. See them in action and learn about quick-and-easy financing options during our December 8 event, starting at 11:00 a.m. ET. Register now to reserve your seat.
Automation frees operators from repetitive manual tasks, boosts precision and makes lights-out production a reality for shops that want to add capacity without adding work shifts. And the technology's not just for big operations, not now that high-mix, low-volume production has become a reality in small and medium-sized shops.
Mazak's IMTS Spark Showroom is your destination for demonstrations of hot new technologies. Tune in to learn more about the machines and methods that can help you propel your shop past the competition. Grab a seat for videos that share customer success stories – and opportunities to ramp up your productivity – all without leaving your armchair.
Our Progressive Learning program went online this year because of COVID-19, and we've added exciting new features to make these courses even more effective. We're using virtual reality technology to give students an instructor's-eye view and we're making our courses more similar to our in-person experiences.
Mazak will unveil the all new Ez Series of machines and new MAZATROL SmoothEz CNC at its next All Axes LIVE virtual event, which will take place on December 8 at 11:00 a.m. (EST). During this launch event, attendees will discover how the new machine family and control were developed specifically to help remove the cost barriers to acquiring the latest manufacturing technology without sacrificing machine capability or production performance.
Mazak Corporation Canada officially opened its new Technical Center in Edmonton, Alberta, Canada, with a grand opening and ribbon cutting event attended by Alberta Premier, Jason Kenney. The Premier participated in the formal ribbon cutting and toured the new facility, which is strategically located in Western Canada to provide Mazak customers throughout the region withlocal access to direct sales, service, application and training support.
Every month in 2020 has required another round of reinventing how shops do business – but in the fast-paced world of manufacturing, this isn’t anything new. Technological advancements, product innovations, scientific breakthroughs and shifting supply chains are among a few of the reasons why manufacturers must constantly improve to keep ahead of the competition, especially when the competitive landscape now spans the entire globe. Flexibility is more crucial than ever before, and many shops are discovering a simple fact: with automation comes agility.
Exploring ways for shops of all sizes to amplify productivity, Mazak’s All Axes LIVE September event takes place on September 23 at 11:00 a.m. EDT. This episode will stream live from Mazak’s manufacturing plant in Florence, Kentucky, and the company’s new Orlando Technical Center, as well as from Oak Ridge National Laboratory in Oak Ridge, Tennessee.
A well-trained team is crucial for manufacturing success. That’s why Mazak has long offered a Progressive Learning program with hands-on training for all of our equipment at Technology and Technical Centers across North America. However, as with most aspects of life in 2020, COVID-19 has changed the way we approach training at Mazak – and with the help of advanced technology, we’ve made it more accessible than ever, with remote learning opportunities that have been so popular that they’ll remain a staple of our educational programs going forward.
North Carolina's Ketchie Inc. takes its role as a precision machine shop seriously, and MAZATROL conversational programming helps its new operators get up to speed quickly. To increase part quality, production efficiency and output, Ketchie standardized on Mazak equipment, and boosted spindle uptime significantly.
AquiSense Technologies pioneered a new surface disinfection system for healthcare PPE, but without a workable prototype, the device couldn't roll into production. Mazak's Florence, Kentucky manufacturing facility stepped up to produce prototype designs in under two weeks, and also offered suggestions to ready the project for production at scale.
Mazak continues its unwavering support for Canadian customers with the official opening of a new Edmonton, Alberta, Technical Center in September 2020, providing direct sales, service, customer demonstrations, application and training support under one roof. This new 7,200-sq.-ft. Technical Center makes Mazak the only machine tool OEM with a facility in Western Canada.
The user-friendly VARIAXIS C-600 Vertical Machining Center debuted at All Axes LIVE on August 11. This powerful, efficient machine represents a solid first step into simultaneous 5-axis machining that eases shops into the technology and easily integrates automation. The MAZATROL SmoothAi CNC, the industry’s first dedicated Multi-Tasking and 5-axis CNC, provides advanced programming functions for approachable ease of use and repeatable high-accuracy performance.
When Mazak's All Axes LIVE online event series launched on August 11, 2020, it pioneered an unprecedented new paradigm in customer engagement for manufacturers from across the country and around the world, with in-depth, real-time access to Mazak's latest technologies and advanced expertise.
According to Manager Scott Vyhlidal, Tri-V Tool and Manufacturing Co. in Omaha, Nebraska, never turns down work or shies away from a challenging part and will give any reasonable venture a try even as those jobs become increasingly more complex. It is for these complex jobs as well as to efficiently meet customer demands in terms of turnaround times that Tri-V has shifted from simple machining technology to more sophisticated and advanced horizontal machining centers, an automated pallet system and multi-tasking part processing. All of which keeps the shop competitive and profitable.
“Those who cannot remember the past are condemned to repeat it.” This observation was made by philosopher George Santayana in 1905, but can help manufacturers today avoid mistakes in responding to the impacts of the pandemic. History shows that there are two likely outcomes of the current crisis which relate to manufacturing.
In 2008 when Courtney Silver decided to help her husband Robert “Bobby” Ketchie manage his manufacturing business with her background in finance and supply chain management, she never thought for a moment that she’d end up running the Concord, North Carolina-based machine shop.
With the success of its inaugural All Axes LIVE online event, Mazak has reimagined how the industry connects with manufacturers and set a new standard for online events.
At Mazak, we’re proud to manufacture some of the best machine tools in the world at our North American Headquarters in Florence, Kentucky, from cost-effective turning machines to the most advanced HYBRID Multi-Tasking systems. A big part of this is our Fabrication Department, which leverages powerful laser processing equipment, an experienced team of welders and an automated powder-painting process to create the enclosures for all our machines.
Since the dawn of computer science more than two centuries ago, one thing has remained constant: Programming and data entry are tougher than they look. From the first computers’ punch cards to today’s programming languages, a single, minor error can mean the difference between a functional program and a crashed computer. And when a buggy program is run on a CNC machine tool, it likely won’t just be the computer that crashes.
Continuing its unwavering commitment to customer support, Mazak Corporation Canada will officially open a new Technical Center in Edmonton, Alberta, in September of 2020. The facility is strategically located in Western Canada to provide local access to now direct sales, service, application and training support.
To maximize customer support, Mazak sought a way to make its service delivery more efficient. Using Microsoft Dynamics 365 Field Service, it now offers customers faster service response times and greater visibility into open work orders. Plus, it’s improved the efficiency of its invoicing and reduced administration work.
As part of its most recent $15 million investment in its Florence, Kentucky-based manufacturing campus, Mazak Corporation has announced the completion of its newly expanded Spindle Rebuild Department, now located in the company’s South Building.
Manufacturing has always been defined by relentless innovation. Across industries and around the world, shops have pursued cutting-edge technologies to maintain a competitive advantage, from the rise of NC and CNC machining to today’s fully interconnected and online facilities. And in response to the pressing issues of our time, such as the widening skills gap or the rise of mass customization, OEMs like Mazak have sought to provide state-of-the-art solutions that make it possible for operators to be more productive than ever before.
Mazak today announced the launch of a new, three-pronged holistic digital customer experience, which features a new interactive tour of its Kentucky campus, immersive Virtual Technology Center and All Axes LIVE, an ongoing series of robust online events where attendees gain exclusive access to new never-before-seen Mazak manufacturing technology.
I hope this message finds you and your families healthy and well. It goes without saying that the last few months have posed unique challenges for all of us and that we are eager for our lives and businesses to return to normal. At Mazak, we have already taken steps to safely reopen all of our North American facilities, including our Florence, Kentucky campus and regional network of Technology and Technical Centers. Our team is ready to assist you and ensure that you have access to the support and resources you need, safely and in a variety of ways.
As manufacturing technology has grown more and more sophisticated, the level of complexity has grown as well. Even modest machine tools today have precision that can be measured in microns – which means part and tool setup must be just as precise.
Whirlwind Propellers in El Cajon, California, wanted to grow and expand its product offerings, but farming out the machining of its propeller hub assembly components had severely hindered the shop’s progress. Not only was the shop unable to fully control its processes and production lead times, but outsourcing work led to poor cost-effectiveness, which, in turn, stifled new product design.
In response to a neighboring company’s request for a collaboration, machine tool manufacturer Mazak Corporation provided some much-needed materials and production capacity for the development of a new UV-C LED surface disinfection system.
As communities across the country come together to meet new challenges created by the pandemic, Mazak Corporation has been doing its part to support its neighbors in the greater Northern Kentucky region. The company recently served as the manufacturing partner for the Erlanger, Kentucky-based AquiSense Technologies, which has developed a new method for sanitizing face masks with ultraviolet light currently being tested by the local hospital system, St. Elizabeth Healthcare.
COVID-19 has been an unwelcome game changer. The global pandemic will require us to alter just about every aspect of our lives – both at home and at work. And while it may seem counterintuitive to think about a silver lining amidst this current devastating situation, there is one, according to Mazak Corporation Vice President of Sales and Marketing Chuck Birkle.
Multi-Tasking adds efficiency to every aspect of manufacturing production. Because it enables start-to-finish production of parts that require a multi-axis approach to multiple processes, it cuts production lead times and part costs by eliminating, in many cases, the need for multiple clampings and multiple machines.
The COVID-19 pandemic has revealed many heroes among our neighbors, from the doctors and nurses fighting on the front lines to the grocery store and sanitation workers keeping the world running. Manufacturing, both in the medical industry and beyond, has its role to play as well, and heroes throughout the industry have been doing their part.
In El Cajon, California, Whirlwind Propellers wanted to grow and expand its product offerings. But outsourcing the machining of its propeller hub assembly components took more time and came at a higher cost, resulting in stifled new product design. That is, until the shop incorporated Multi-Tasking machine technology into its part-production operations.
For manufacturers overseeing major capital investments, understanding the true cost of a product or service can be difficult. Although it’s much easier, making purchasing decisions based on the bottom-line price alone is a little short-sighted.
We’re doubling down on our support of our customers during these challenging times. As part of that effort, we’ve created a survival kit that contains resources for important things to consider as we move forward toward reopening our economy.
Roswell Marine, a Rockledge, Florida-based manufacturer and supplier to the sport and recreational watercraft industry, needed a solution to maintain its edge in a competitive industry. The right solution ended up being the acquisition of additional technology. This allowed the shop to step up its in-house CNC machining capabilities with Mazak equipment.
The COVID-19 pandemic has created a new normal and caused us to re-think how we live and work. In a recent episode of Mazak’s All Axes podcast, the Reshoring Initiative’s Harry Moser points out that the crisis has uncovered the risk and limitations of global supply chain models and discusses solutions on how we can fix it with advanced domestic manufacturing.
For manufacturers overseeing major capital investments, understanding the true cost of a product or service can be difficult. This is probably why most prefer to simplify their purchasing decisions by basing it on the bottom-line price alone. While this approach theoretically makes sense – a dollar saved today is a dollar to spend on more tomorrow – it fosters a very serious problem: It fails to take into account the total cost of ownership across the full life cycle of an investment.
Recreational watercraft supplier Roswell Marine needs to stay ahead – of competitors, product cycles and product opportunities. From their design, engineering and distribution roots, they've grown into a full-fledged manufacturer, and Mazak technology helps them redefine efficiency. With HCN-Series machining centers and PALLETECH automation, Roswell can build metal and plastic parts from 1" square up to 30x that size.
The spindle is the heart of a machine tool, and we know how much you depend on your machine’s spindle performance to meet your overall production and business goals. At Mazak, we build and repair spindles better than anyone else. So, expanding our already industry-leading Spindle Rebuild Department to make it a spindle production powerhouse is one of our top priorities. The new facility is currently under construction on Mazak’s Kentucky campus. Once it’s complete, we’ll be able to get you the spindles you need faster than ever before, minimizing downtime and helping your shop stay productive and profitable.
At Mazak, we’re proud to provide manufacturing technology that companies around the world use to build the products and infrastructure of the future. Our machine tools cut parts that appear on racetracks and in undersea oil wells, on airplanes overhead and wastewater systems below.
When discussing the role of digital technology in manufacturing, many commentators outside the industry talk about it as the future. Shop owners and manufacturers, however, know that the future is already here. In this new digital age, shops must merge advanced technology and manufacturing. They’re applying innovative solutions on the factory floor as more advanced materials and complex part features find their way into everyday products. And to help shops navigate this merger, Mazak created SMOOTH TECHNOLOGY and a full suite of Mazak digital solutions.
In Hamilton, Ontario, just south of Toronto in the province’s industrial heart, North Star Technical Inc. has earned a sterling reputation for customer service since its founding in 1986 based on the solid foundation of its family-owned business. In a city filled with CNC machining and repair shops, this job shop has differentiated itself from the crowd with specialized areas of expertise and close customer relationships, all backed by advanced machine tool technology.
Visitors who joined the Mazak team at our Florence, Kentucky-based headquarters experienced the state-of-the-art technology designed to meet the challenges of modern manufacturing – and if you were unable to join us this year, you missed our biggest and best show yet. We celebrated 100 years of bringing the spirit of Together Success to our customers and partners around the world, and we had the opportunity to showcase how we’re working together with you to discover even more in the years to come.
As concerns about the COVID-19 (coronavirus) outbreak intensify, Mazak’s first priority continues to be the health and safety of our associates and their families as we work to ensure our customers’ needs are met. We take this to heart not only because we share many of the same challenges you face today as a local manufacturer ourselves, but because we are a family company and in times like these, we believe in showing up for your family.
Modern aluminum alloys are used everywhere in world around us, from car bodies to aerospace launch vehicles and from high-speed rail cars to cruise ships. Thanks to the addition of various other metals, including copper, magnesium, silicon and zinc, among others, lightweight aluminum excels in tough environments and at high temperatures, making it perfect for increasing fuel efficiency across virtually every type of transportation.
As concerns about the COVID-19 (coronavirus) outbreak intensify, Mazak’s first priority continues to be the health and safety of our associates and their families as we work to ensure our customers’ needs are met. We remain committed to providing the highest level of customer service and support during this challenging time and are doing everything we can to prevent interruptions to the normal course of business.
At Mazak, we’re proud to provide manufacturing technology that companies around the world use to build the products and infrastructure of the future. Our machine tools cut parts that appear on racetracks and in undersea oil wells, on airplanes overhead and wastewater systems below.
As a pioneer in Friction Stir Welding (FSW), Mazak MegaStir specializes in finding ways to remove challenging materials from the impossible-to-join list, creating defect-free joints with greater strength than conventional welds. Within the Mazak HYBRID Multi-Tasking family of machine tools, FSW technology often holds the key to breakthroughs in production for aerospace, electronics, energy production and shipbuilding.
Mazak Corporation recently hosted NASA’s new administrator James Frederick “Jim” Bridenstine and Rep. Thomas Massie of Kentucky at its Florence, Kentucky, North American Manufacturing Headquarters. The administrator and congressman made a special trip to Mazak after attending a high-level round-table event with Mazak President Dan Janka, representatives of local aerospace manufacturers and educational leaders as well as three Ohio state congressmen and other area politicians.
Mazak Corporation has announced that it will host its first DISCOVER MORE WITH MAZAK technology and education event of the year at the Midwest Technology Center in Schaumburg, Illinois, on May 5-6, 2020. Featuring the Midwestern debut of several machine tools, the show will also highlight the North American debut of the all-new VARIAXIS C-600, a full simultaneous 5-axis Multi-Tasking machining center featuring a flexible, automation-ready design and the new MAZATROL SmoothAi CNC.
As part of the HYBRID Multi-Tasking family of machine tools, Friction Stir Welding (FSW) technology from Mazak MegaStir has already transformed numerous industries. Defect-free welds make it vital in high-tech applications such as semiconductor fabrication equipment, while the absence of filler wire significantly reduces the weight of welds for aerospace, automotive and marine applications. But despite the name, FSW can be useful for more than just welding – its frictional heat can also be used for highly precise work hardening, a technique that Mazak MegaStir investigated in an experiment butt welding dual-phase (DP) steel.
As an innovative and forward-thinking supplier to the sport and recreational watercraft industry, Roswell Marine must design, produce and get new products to market as quickly as possible to maintain its competitiveness. To accomplish that, the Rockledge, Florida, shop relies on in-house manufacturing and most importantly on extremely flexible and highly productive machine tool systems.
To produce a completely U.S.-made product and keep the pressure on its off-shore competition, PumpWorks Industrial in Houston, Texas, had to leverage the latest manufacturing technology and become extremely efficient internally.
Mazak pioneered the concept of Multi-Tasking with our legendary INTEGREX machines. Today, shops can achieve myriad benefits with the technology. Without the need to transfer workpieces from one machine to the next, Multi-Tasking machines require minimal human intervention and can operate unattended for longer periods of time.
More than 2,000 manufacturers from across North America attended Mazak Corporation’s DISCOVER 2019 event held November 5-7 and 12-13 at the company’s North American Manufacturing Headquarters in Florence, Kentucky. The event featured over 30 live machine tool demonstrations, and Mazak unveiled for the first time in North America several productivity-enhancing technologies such as its new MAZATROL SmoothAi control as well as a new mixed reality training and service support system.
For years, the growing gap between the number of manufacturing job opportunities and qualified candidates has alarmed manufacturers and policymakers alike. To help address this problem and fill the skills gap, Mazak developed MAZATROL, the first conversational programming language for CNC machining. Learn more about MAZATROL and what it can do to boost efficiency in your shop in our white paper.
Developed and published by Mazak to bring you original content that covers a wide range of subjects affecting manufacturers across North America, All Axes is the new must-listen podcast for industry professionals.
When discussing the role of digital technology in manufacturing, many commentators outside the industry talk about it as the future. Shop owners and manufacturers, however, know that the future is already here. In this new digital age, shops must merge advanced technology and manufacturing. They’re applying innovative solutions on the factory floor as more advanced materials and complex part features find their way into everyday products. And to help shops navigate this merger, Mazak created SMOOTH TECHNOLOGY and a full suite of Mazak digital solutions.
Usinage R.A. Inc.’s (URA) customers are loyal. Upwards of 90 percent of the shop’s work is repeat business, and some customers have been with URA since its founding, according to co-owner Daniel Vachon. In fact the majority of the Drummondville, Quebec-based shop’s customers have been with URA for at least 10 years, including several who have worked with the shop for over 30 years, a remarkable loyalty that the team at URA attributes to its fast turnaround and high quality.
In Hamilton, Ontario, just south of Toronto in the province’s industrial heart, North Star Technical Inc. has earned a sterling reputation for customer service since its founding in 1986 based on the solid foundation of its family-owned business. In a city filled with CNC machining and repair shops, this job shop has differentiated itself from the crowd with specialized areas of expertise and close customer relationships, all backed by advanced machine tool technology.
