INTEGREX i-200H ST

Process: Multi-Tasking

Photo with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-200H ST Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower parallel-style turret (T) with optional rotary tool capabilities, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-200H ST offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

LOWER TURRET

Manufacturers can achieve increased productivity with the use of balance cutting with the milling spindle and lower turret for simultaneous machining with two tools.

STANDARD LOWER TURRET SPECIFICATIONS

A 12-position drum turret enables extended machining operations.

Turret type: 12-position drum turret
Number of tools: 12 tools
Tool size: 25 mm (turning tools)
ø40 mm (boring bar)
 

LOWER TURRET WITH ROTARY TOOLS (OPTION)

The optional rotary tool functionality for the lower turret allows for milling using the upper and lower turrets simultaneously for improved productivity.

Number of tools: 12 tools
(Max. 6 rotary tools)
Max. milling spindle speed: 10000 rpm
Milling spindle power (10% ED): AC 7.5 hp (5.5 kW)
Max. torque (10% ED) 22.1 ft-lbs (30 Nm)
Tool size ø16 mm (drill)
M16 (tap)

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST

 

MACHINE CHARACTERISTICS:

  • Main spindle with 3" bore accommodates bar material up to 2.56" in diameter
  • 4,000 rpm, 35 hp second turning spindle for DONE IN ONE operations
  • Parallel-type 12-tool lower turret with optional 10,000 rpm, 7.5 hp rotary tool capabilities
  • Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
  • Automation-ready design accommodates bar feeders, articulating robots and more
  • Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
  • Auto jaw changers with 10-jaw capacities are located on each spindle

Machine Specifications

Specification Bed Length - 850U mm
Capacity Maximum Swing 23.62 in / 600 mm
Maximum Machining Diameter 23.620 in / 600 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (40 ED Rating) 25 hp / 19 kw
Milling Spindle B-Axis Travel 240°
Magazine Capacity 38
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 16 hp / 12 kw
Turret (Lower) Number of Tools 12
Feed Axes Travel (X Axis) 21.06 in / 535 mm
Travel (X2 Axis) 8.27 in / 210 mm
Travel (Y Axis) 8.27 in / 210 mm
Travel (Z Axis) 35.43 in / 900 mm
Travel (Z2 Axis) 35.43 in / 900 mm
Travel (W Axis) 35.43 in / 900 mm