INTEGREX i-450H S
INTEGREX i-450H ST photo with optional equipment
MACHINE DESCRIPTION:
The INTEGREX i-450H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility with the capabilities of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-450H S offers standard specialized operations such as crank shaft inclined drilling or gear skiving.
MILLING SPINDLE SPECIFICATIONS
Meet your part-production needs with a range of spindles, including a high-speed option.
Speed | Standard | High-speed* |
---|---|---|
12000 rpm | 20000 rpm | |
Output (40% ED) |
32 hp (24 kW) | 32 hp (24 kW) |
Max. torque (40% ED) |
91.5 ft-lbs (124 Nm) | 91.5 ft-lbs (124 Nm) |
* option
Automation
Bar feeder
With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.
![](https://mazakfiles.blob.core.windows.net/web-site/image/c480383ef68a4f07af694ef1bd5a305f/INTEGREX i-H Bar Feeder_1.png)
TURN ASSIST (TA)
Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.
![](https://mazakfiles.blob.core.windows.net/web-site/image/de09d5b5954f45129ed17950c649504d/INTEGREX i-H Turn Assist_1.png)
AUTO JAW CHANGER
Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.
![](https://mazakfiles.blob.core.windows.net/web-site/image/eeafeba0b1ed480ba443b5364f6a2a3b/aut_jaw_changer_1_7.png)
MACHINE CHARACTERISTICS:
- Main spindle with 4.4" through hole machines bar material up to 4" in diameter
- 4,000 rpm, 35 hp second turning spindle for DONE IN ONE operations
- Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
- Automation-ready design accommodates bar feeders, articulating robots and more
- Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
- Auto jaw changers with 10-jaw capacities located on each spindle
Machine Specifications
Specification | Bed Length - 1500U mm | Bed Length - 2500U mm | |
---|---|---|---|
Capacity | Maximum Swing | 26.38 in / 670 mm | 26.38 in / 670 mm |
Maximum Machining Diameter | 26.380 in / 670 mm | 26.380 in / 670 mm | |
Maximum Bar Work Capacity | 4.0 in / 102 mm | 4.0 in / 102 mm | |
Main Spindle | Chuck Size | 12 in | 12 in |
Maximum Speed | 3300 rpm | 3300 rpm | |
Motor Output (40 ED Rating) | 50 hp / 37 kw | 50 hp / 37 kw | |
Second Spindle | Chuck Size | 10 in | 10 in |
Maximum Speed | 4000 rpm | 4000 rpm | |
Motor Output (40 ED Rating) | 35 hp / 26 kw | 35 hp / 26 kw | |
Milling Spindle | B-Axis Travel | 240° | 240° |
Magazine Capacity | 38 | 38 | |
Maximum Speed | 12000 rpm | 12000 rpm | |
Motor Output (40 ED Rating) | 32 hp / 24 kw | 32 hp / 24 kw | |
Feed Axes | Travel (X Axis) | 27.36 in / 695 mm | 27.36 in / 695 mm |
Travel (Y Axis) | 11.81 in / 300 mm | 11.81 in / 300 mm | |
Travel (Z Axis) | 62.40 in / 1585 mm | 100.91 in / 2563 mm |