INTEGREX i-450H S
INTEGREX i-450H ST photo with optional equipment
MACHINE DESCRIPTION:
The INTEGREX i-450H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility with the capabilities of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-450H S offers standard specialized operations such as crank shaft inclined drilling or gear skiving.
MILLING SPINDLE SPECIFICATIONS
Meet your part-production needs with a range of spindles, including a high-speed option.
| Speed | Standard | High-speed* |
|---|---|---|
| 12000 rpm | 20000 rpm | |
| Output (40% ED) |
32 hp (24 kW) | 32 hp (24 kW) |
| Max. torque (40% ED) |
91.5 ft-lbs (124 Nm) | 91.5 ft-lbs (124 Nm) |
* option
Automation
Bar feeder
With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.
TURN ASSIST (TA)
Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.
AUTO JAW CHANGER
Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.
MACHINE CHARACTERISTICS:
- Main spindle with 4.4" through hole machines bar material up to 4" in diameter
- 4,000 rpm, 35 hp second turning spindle for DONE IN ONE operations
- Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
- Automation-ready design accommodates bar feeders, articulating robots and more
- Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
- Auto jaw changers with 10-jaw capacities located on each spindle
Machine Specifications
| Specification | Bed Length - 1500U mm | Bed Length - 2500U mm | |
|---|---|---|---|
| Capacity | Maximum Swing | 26.38 in / 670 mm | 26.38 in / 670 mm |
| Maximum Machining Diameter | 26.380 in / 670 mm | 26.380 in / 670 mm | |
| Maximum Bar Work Capacity | 4.0 in / 102 mm | 4.0 in / 102 mm | |
| Main Spindle | Chuck Size | 12 in | 12 in |
| Maximum Speed | 3300 rpm | 3300 rpm | |
| Motor Output (40 ED Rating) | 50 hp / 37 kw | 50 hp / 37 kw | |
| Second Spindle | Chuck Size | 10 in | 10 in |
| Maximum Speed | 4000 rpm | 4000 rpm | |
| Motor Output (40 ED Rating) | 35 hp / 26 kw | 35 hp / 26 kw | |
| Milling Spindle | B-Axis Travel | 240° | 240° |
| Magazine Capacity | 38 | 38 | |
| Maximum Speed | 12000 rpm | 12000 rpm | |
| Motor Output (40 ED Rating) | 32 hp / 24 kw | 32 hp / 24 kw | |
| Feed Axes | Travel (X Axis) | 27.36 in / 695 mm | 27.36 in / 695 mm |
| Travel (Y Axis) | 11.81 in / 300 mm | 11.81 in / 300 mm | |
| Travel (Z Axis) | 62.40 in / 1585 mm | 100.91 in / 2563 mm | |