INTEGREX i-250H S
INTEGREX i-200H S photo with optional equipment
MACHINE DESCRIPTION:
The INTEGREX i-250H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
The machine enclosure and tool magazine accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-250H S offers standard specialized operations such as crank shaft inclined drilling or gear skiving.
MILLING SPINDLE SPECIFICATIONS
Meet your part-production needs with a range of spindles.
| Speed | Standard | High-speed* |
|---|---|---|
| 12000 rpm | 20000 rpm | |
| Output (40% ED) |
32 hp (24 kW) | 32 hp (24 kW) |
| Max. torque (40% ED) |
124 N⋅m | 124 N⋅m |
* option
Automation
Bar feeder
With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.
INTEGREX i-450H ST shown
TURN ASSIST (TA)
Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.
INTEGREX i-450H ST shown
GANTRY LOADER SYSTEM
The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.
INTEGREX i-200H ST shown
AUTO JAW CHANGER
Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.
MACHINE CHARACTERISTICS:
- Main spindle with 3" through hole machines bar material up to 2.56" in diameter
- 5,000 rpm, 25 hp second turning spindle for DONE IN ONE operations
- Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
- Automation-ready design accommodates bar feeders, articulating robots and more
- Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer.
- Auto jaw changers with 10-jaw capacities are located on each spindle
Machine Specifications
| Specification | Bed Length - 1000U mm | Bed Length - 1500U mm | |
|---|---|---|---|
| Capacity | Maximum Swing | 26.38 in / 670 mm | 26.38 in / 670 mm |
| Maximum Machining Diameter | 26.380 in / 670 mm | 26.380 in / 670 mm | |
| Maximum Bar Work Capacity | 2.6 in / 65 mm | 2.6 in / 65 mm | |
| Maximum Machining Length | 39.800 in / 1011 mm | 59.800 in / 1519 mm | |
| Main Spindle | Chuck Size | 8 in | 8 in |
| Maximum Speed | 5000 rpm | 5000 rpm | |
| Second Spindle | Chuck Size | 8 in | 8 in |
| Maximum Speed | 5000 rpm | 5000 rpm | |
| Milling Spindle | B-Axis Travel | 240° | 240° |
| Magazine Capacity | 38 | 38 | |
| Maximum Speed | 12000 rpm | 12000 rpm | |
| Feed Axes | Travel (X Axis) | 27.36 in / 695 mm | 27.36 in / 695 mm |
| Travel (Y Axis) | 11.81 in / 300 mm | 11.81 in / 300 mm | |
| Travel (Z Axis) | 42.40 in / 1077 mm | 62.40 in / 1585 mm | |