INTEGREX i-100H ST

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Photo of INTEGREX i-200H ST with optional equipment

MACHINE DESCRIPTION:

The INTEGREX i-100H ST Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower turret (T) with optional rotary tool capabilities, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure and tool magazine have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-100H ST offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

LOWER TURRET

Manufacturers can achieve increased productivity with the use of balance cutting with the milling spindle and lower turret for simultaneous machining with two tools.

STANDARD LOWER TURRET SPECIFICATIONS

A 12-position drum turret enables extended machining operations.

LOWER TURRET WITH ROTARY TOOLS (OPTION)

The optional rotary tool functionality for the lower turret allows for machining using the lower turret and the milling spindle simultaneously for improved productivity.

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST shown

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST shown

GANTRY LOADER SYSTEM

The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.

INTEGREX i-450H ST shown

MACHINE CHARACTERISTICS

• Main spindle with 2.40" through hole machines bar material up to 2.05" in diameter
• 6,000 rpm, 15 hp second turning spindle for DONE IN ONE operations
• Parallel-type 12-tool lower turret with optional 10,000 rpm, 7.5 hp rotary tool capabilities
• Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
• Automation-ready design accommodates bar feeders, articulating robots and more
• Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer

Machine Specifications