INTEGREX i-200H S

Process: Multi-Tasking

Photo of INTEGREX i-200H ST with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-200H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-200H S offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

 

MILLING SPINDLE SPECIFICATIONS

Meet your part-production needs with a range of spindles, including high-speed and high-torque options.

Speed Standard High-torque* High-speed*
12000 rpm 12000 rpm 20000 rpm
Output
(40% ED)
16 hp(12 kW) 32 hp(24 kW) 32 hp(24 kW)
Max. torque
(40% ED)
42 ft-lbs (57 Nm) 59 ft-lbs (80 Nm) 59 ft-lbs (80 Nm)

* option

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST

 

MACHINE CHARACTERISTICS:

  • Main spindle with 3" through hole machines bar material up to 2.56" in diameter
  • 4,000 rpm, 35 hp second turning spindle for DONE IN ONE operations
  • Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
  • Automation-ready design accommodates bar feeders, articulating robots and more
  • Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
  • Auto jaw changers with 10-jaw capacities are located on each spindle

Machine Specifications

Specification Bed Length - 850U mm
Capacity Maximum Swing 23.62 in / 600 mm
Maximum Machining Diameter 23.620 in / 600 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (40 ED Rating) 25 hp / 19 kw
Milling Spindle B-Axis Travel 240°
Magazine Capacity 38
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 16 hp / 12 kw
Feed Axes Travel (X Axis) 21.06 in / 535 mm
Travel (Y Axis) 8.27 in / 210 mm
Travel (Z Axis) 35.43 in / 900 mm
Travel (W Axis) 35.43 in / 900 mm