INTEGREX i-100H S
Photo of INTEGREX i-200H ST with optional equipment
MACHINE DESCRIPTION:
The INTEGREX i-100H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
The machine enclosure and tool magazine have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-100H S offers standard specialized operations such as crank shaft inclined drilling or gear skiving.
MILLING SPINDLE SPECIFICATIONS
Meet your part-production needs with a range of spindles, including high-speed and high-torque options.
| Speed | Standard | High-torque* | High-speed* |
|---|---|---|---|
| 12000 rpm | 12000 rpm | 20000 rpm | |
| Output (40% ED) |
16 hp(12 kW) | 32 hp(24 kW) | 32 hp(24 kW) |
| Max. torque (40% ED) |
57.3 N⋅m | 124 N⋅m | 124 N⋅m |
* options
AUTOMATION
BAR FEEDER
With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.
INTEGREX i-450H ST shown
TURN ASSIST (TA)
Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.
INTEGREX i-450H ST shown
GANTRY LOADER SYSTEM
The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.
INTEGREX i-450H ST shown
MACHINE CHARACTERISTICS:
- Main spindle with 2.40" through hole machines bar material up to 2.05" in diameter
- 6,000 rpm, 15 hp second turning spindle for DONE IN ONE operations
- Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
- Automation-ready design accommodates bar feeders, articulating robots and more
- Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
Machine Specifications
| Specification | Bed Length - 850U mm | |
|---|---|---|
| Capacity | Maximum Swing | 23.62 in / 600 mm |
| Maximum Machining Diameter | 23.620 in / 600 mm | |
| Maximum Bar Work Capacity | 2.1 in / 52 mm | |
| Maximum Machining Length | 33.460 in / 850 mm | |
| Main Spindle | Chuck Size | 6 in |
| Maximum Speed | 6000 rpm | |
| Second Spindle | Chuck Size | 6 in |
| Maximum Speed | 6000 rpm | |
| Milling Spindle | B-Axis Travel | 240° |
| Magazine Capacity | 38 | |
| Maximum Speed | 12000 rpm | |
| Feed Axes | Travel (X Axis) | 21.06 in / 535 mm |
| Travel (Y Axis) | 8.27 in / 210 mm | |
| Travel (Z Axis) | 35.43 in / 900 mm | |