INTEGREX i-250H ST

Process: Multi-Tasking
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INTEGREX i-200H S photo with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-250H ST delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower turret (T) with optional rotary tool capabilities, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure and tool magazine accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-250H ST offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

 

LOWER TURRET

Manufacturers can achieve increased productivity with the use of balance cutting with the milling spindle and lower turret for simultaneous machining with two tools.

STANDARD LOWER TURRET SPECIFICATIONS

A 12-position drum turret enables extended machining operations.

Turret type: 12-position drum turret
Number of tools: 12 tools
Tool size: 25 mm (turning tools)
ø32 mm (boring bar)
 

LOWER TURRET WITH ROTARY TOOLS (OPTION)

The optional rotary tool functionality for the lower turret allows for machining using the lower turret and the milling spindle simultaneously for improved productivity.

Number of tools: 12 tools
(Max. 12 rotary tools)
Max. milling spindle speed: 10000 rpm
Milling spindle power (10% ED): AC 10 hp (7.5 kW)
Max. torque (10% ED) 35 ft-lbs (47.7 N⋅m)
Tool size ø20 mm (drill)
M20 (tap)

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST shown

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST shown


GANTRY LOADER SYSTEM

The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.

INTEGREX i-200H ST shown

 

AUTO JAW CHANGER

Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.

 

 

MACHINE CHARACTERISTICS:

  • Main spindle with 3" through hole machines bar material up to 2.56" in diameter
  • 5,000 rpm, 25 hp second turning spindle for DONE IN ONE operations
  • Parallel-type 12-tool lower turret with optional 10,000 rpm, 7.5 hp rotary tool capabilities
  • Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
  • Automation-ready design accommodates bar feeders, articulating robots and more
  • Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
  • Auto jaw changers with 10-jaw capacities located on each spindle

 

Download INTEGREX i-H Series Brochure

Machine Specifications

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Specification Bed Length - 1500U mm
Capacity Maximum Swing 26.38 in / 670 mm
Maximum Machining Diameter 26.380 in / 670 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Milling Spindle B-Axis Travel 240°
Magazine Capacity 38
Maximum Speed 12000 rpm
Turret (Lower) Number of Tools 12
Feed Axes Travel (X Axis) 27.36 in / 695 mm
Travel (X2 Axis) 8.66 in / 220 mm
Travel (Y Axis) 11.81 in / 300 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 60.59 in / 1539 mm