Process: Multi-Tasking


The INTEGREX i-630V/6 AG HYBRID Multi-Tasking machine combines full 5-axis milling and powerful turning operations with the HYBRID Auto Gear (AG) package for DONE IN ONE® gear and part production. Designed to handle large, highly complex parts in a single setup, this machine allows manufacturers to reduce the inaccuracies that occur when moving heavy parts across multiple workstations and eliminate work-in-progress inventory.

The AG package gives the INTEGREX i-630V/6 AG specialized user-friendly software to synchronize milling and main spindles for successful gear production and provide high-resolution rotary scale feedback. Easy-to-program Mazak SMOOTH GEAR software accepts conversational input of project parameters on a SmoothAI CNC, making it easy for virtually any operator to machine parallel-axis O.D. and I.D. gear and spline types, hob O.D. spur and helical gears, and – with optional features – measure and deburr gears on a single machine.


  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Handles parts up to 41.34" in height and diameter
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Automatic tool changer offers continuous machining operations
  • Tool storage capacities from 43 to 160 tools offer high flexibility
  • Integrates with optional PALLETECH System for lights-out operations
  • MAZATROL SmoothAi CNC offers industry's greatest speed and versatility

Machine Specifications

Specification Bed Length -
Capacity Maximum Machining Diameter 41.340 in / 1050 mm
Maximum Machining Length 39.370 in / 1000 mm
Turning Spindle Maximum Speed 550 rpm
Milling Spindle B-Axis Travel 150°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 56.10 in / 1425 mm
Travel (Y Axis) 41.34 in / 1050 mm
Travel (Z Axis) 41.34 in / 1050 mm