Process: Multi-Tasking


The INTEGREX e-1600V/10S AG HYBRID Multi-Tasking machine combines full 5-axis machining, heavy-duty turning operations and pallet-changing capabilities for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel.

This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production.

Reduce inaccuracies that can occur when moving heavy parts across multiple workstations and eliminate work-in-process inventory with this machine’s ability to perform milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive table eliminates backlash for smoother, high-precision rotation in heavy-duty cutting operations.

High-speed and high-torque milling spindle specifications are available to meet the various demands of individual application requirements in industries such as aerospace, heavy construction and energy.


  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 90.55" in diameter and 66.299" high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks

Machine Specifications

Specification Bed Length -
Capacity Maximum Machining Diameter 2300 mm
Maximum Machining Length 1684 mm
Turning Spindle Maximum Speed 300 rpm
Milling Spindle B-Axis Travel 150°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 2165 mm
Travel (Y Axis) 1600 mm
Travel (Z Axis) 1345 mm