INTEGREX e-1250V/8 AG

Process: 5-Axis, Hybrid Multi-Tasking, Vertical

MACHINE DESCRIPTION:

The INTEGREX e-1250V/8 AG HYBRID Multi-Tasking machine combines full 5-axis machining, heavy-duty turning operations and pallet-changing capabilities for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel. The machine also includes the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production.

Reduce inaccuracies that can occur when moving heavy parts across multiple workstations and eliminate work-in-process inventory with this machine’s ability to perform milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive table eliminates backlash for smoother, high-precision rotation in heavy-duty cutting operations.

High-speed and high-torque milling spindle specifications are available to meet the various demands of individual application requirements in industries such as aerospace, heavy construction and energy.

The machine’s two-pallet changer provides unattended operations and off-cycle part setup. This simple, efficient form of automation allows you to load, unload and inspect parts on one pallet while the machine works on the other undisturbed.

MACHINE CHARACTERISTICS:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 57.09" in diameter and 62.99" high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Powerful turning spindle delivers heavy-duty performance
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks
  • Two-pallet changer facilitates unattended machining
  • Integrates with optional PALLETECH System for lights-out operation

Machine Specifications

Specification Bed Length -
Capacity Maximum Machining Diameter 57.090 in / 1450 mm
Maximum Machining Length 62.990 in / 1600 mm
Main Spindle Chuck Size 40 in / 1000 mm
Maximum Speed 500 rpm
Motor Output (30 minute rating) 53.3 hp / 40 kw
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 50.0 hp / 37 kw
Feed Axes Travel (X Axis) 73.82 in / 1875 mm
Travel (Y Axis) 49.21 in / 1250 mm
Travel (Z Axis) 52.95 in / 1335 mm