INTEGREX i-200ST AG

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MACHINE DESCRIPTION:

The INTEGREX i-200ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality.

This machine configuration features a second turning spindle (S) for DONE IN ONE® machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production as well.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

• Produces datum features, chamfers, edges and other part features in a single setup
• SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
• MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
• Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
• Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
• Productive second turning spindle for DONE IN ONE® part processing
• 36-tool magazine standard, with 72 and 110-tool options available
• Accommodates part up to 25.9" (658 mm) in diameter

Machine Specifications