INTEGREX i-200ST AG

Process: 5-Axis, Hybrid Multi-Tasking, Turning

MACHINE DESCRIPTION:

The INTEGREX i-200ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality.

This machine configuration features a second turning spindle (S) for DONE IN ONE® machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production as well.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
  • Productive second turning spindle for DONE IN ONE® part processing
  • 36-tool magazine standard, with 72 and 110-tool options available
  • Accommodates part up to 25.9" (658 mm) in diameter

Machine Specifications

Specification Bed Length - 60 in / 1500 mm
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 25.910 in / 658 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (X2 Axis) 9.06 in / 230 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 54.65 in / 1388 mm
Travel (W Axis) 60.59 in / 1539 mm