INTEGREX i-500

Process: Multi-Tasking

MACHINE DESCRIPTION:

INTEGREX i-500 advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. The machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function machining center to produce parts in single setups.

This machine configuration works to minimize fixtures, setups, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.

MACHINE CHARACTERISTICS:

  • Wide range of specifications available for the main spindle, and milling spindle that makes it possible to meet the production requirements of a wide variety of industries
  • Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option) 
  • Fully Programmable NC tailstock
  • Full C-axis contouring (.0001-degree minimum index)
  • High Accuracy, B-axis roller gear cam
  • Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
  • Mill spindle speeds 10,000, 12,000, 20,000 RPMs / compact or high torque designs
  • 36-tool ATC standard (HSK A63)  – 72 or 110 tool options available
  • Programmable steady rest available up to 16.1 in /410 mm dia. Max
  • Multiple bed lengths to meet your application requirements
  • Factory Design for floor mounted or overhead automation

Machine Specifications

Specification Bed Length - 1500U mm Bed Length - 2500U mm Bed Length - 3000U mm
Capacity Maximum Swing 27.56 in / 700 mm27.56 in / 700 mm27.56 in / 700 mm
Maximum Machining Diameter 27.560 in / 700 mm27.560 in / 700 mm27.560 in / 700 mm
Maximum Machining Length 61.970 in / 1574 mm102.130 in / 2594 mm121.020 in / 3074 mm
Main Spindle Maximum Speed 4000 rpm 4000 rpm 4000 rpm
Motor Output (40 ED Rating) 40 hp / 30 kw40 hp / 30 kw40 hp / 30 kw
Milling Spindle B-Axis Travel 240° 240° 240°
Magazine Capacity 36 36 36
Maximum Speed 12000 rpm 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 32 hp / 24 kw32 hp / 24 kw32 hp / 24 kw
Feed Axes Travel (X Axis) 33.27 in / 845 mm33.27 in / 845 mm33.27 in / 845 mm
Travel (Y Axis) 16.93 in / 430 mm16.93 in / 430 mm16.93 in / 430 mm
Travel (Z Axis) 64.57 in / 1640 mm104.72 in / 2660 mm123.62 in / 3140 mm