Process: 5-Axis, HYBRID Multi-Tasking, Multi-Tasking


As a fusion of additive technology and the most advanced Multi-Tasking capabilities, the INTEGREX i-400S AM (additive manufacturing) represents a highly innovative alternative to conventional processing in terms of part design and machining. In addition to additive technology, this machine configuration features a second turning spindle (S) and milling spindle for DONE IN ONE® machining and works to minimize fixtures, tools, handling and non-cut time.

Perfect for small lot production of very difficult-to-cut materials, this HYBRID Multi-Tasking machine uses its additive capability to generate near-net-shape component features and then completes them via high-precision finish machining operations. If necessary, the machine also laser marks parts.

The machine melts metal powder using fiber laser heat. Cladding heads, or additive manufacturing nozzles, apply the molten material layer by layer, with each layer solidifying as the desired shape grows. Additionally, the machine can join different types of metals, easing the efficient repair of existing worn or damaged components such as aerospace turbine blades.

The Multi-Tasking capabilities of the INTEGREX i-400S AM provide full 5-axis machining to process prismatic parts from solid billets or castings (chuck or bar fed), round parts, highly contoured parts and those with features built using additive technology.


  • Efficient turnkey solution offers DONE IN ONE part processing
  • Milling spindle provides a -30/+120-degree B-axis movement
  • Turning spindle offers full C-axis contouring
  • High-speed or high-accuracy cladding heads available
  • Standard automatic tool changer loads cladding heads into milling turret
  • Fully programmable NC tailstock

Machine Specifications

Specification Bed Length -
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 19.690 in / 500 mm
Maximum Bar Work Capacity 4.0 in / 102 mm
Maximum Machining Length 39.800 in / 1011 mm
Main Spindle Chuck Size 12 in / 300 mm
Maximum Speed 3300 rpm
Motor Output (30 minute rating) 30.0 hp / 22 kw
Motor Output (40 ED Rating) 40 hp / 30 kw
Second Spindle Chuck Size 10 in / 250 mm
Maximum Speed 4000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 35 hp / 26 kw
Turret (Upper) Maximum Speed 12000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 21.06 in / 535 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 42.40 in / 1077 mm
Travel (W Axis) 28.58 in / 726 mm