INTEGREX e-1600V/10S AG
MACHINE DESCRIPTION:
The INTEGREX e-1600V/10S AG HYBRID Multi-Tasking machine combines full 5-axis machining, heavy-duty turning operations and pallet-changing capabilities for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel.
This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production.
Reduce inaccuracies that can occur when moving heavy parts across multiple workstations and eliminate work-in-process inventory with this machine’s ability to perform milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive table eliminates backlash for smoother, high-precision rotation in heavy-duty cutting operations.
High-speed and high-torque milling spindle specifications are available to meet the various demands of individual application requirements in industries such as aerospace, heavy construction and energy.
MACHINE CHARACTERISTICS:
- Produces datum features, chamfers, edges and other part features in a single setup
- SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
- SMOOTH Gear Check Plus for in-machine measuring
- Part size range up to 90.55" in diameter and 66.299" high
- Direct-drive table eliminates backlash for high accuracy machining
- Spindle selection addresses various metal removal requirements
- Tilting B-axis allows for full 5-axis machining
- Tool storage capacities from 42 to 162 tools offer high flexibility
- Tool magazine located near CNC for quick visual tooling checks
Machine Specifications
Specification | Bed Length - | |
---|---|---|
Capacity | Maximum Machining Diameter | 2300 mm | Maximum Machining Length | 1684 mm |
Turning Spindle | Maximum Speed | 300 rpm |
Milling Spindle | B-Axis Travel | 150° |
Maximum Speed | 10000 rpm | |
Feed Axes | Travel (X Axis) | 2165 mm |
Travel (Y Axis) | 1600 mm | |
Travel (Z Axis) | 1345 mm |