VTC-300C FSW

Process: Hybrid Multi-Tasking, Vertical

MACHINE DESCRIPTION:

As a HYBRID Multi-Tasking system, the VTC-300C FSW combines vertical machining center milling capabilities with those of Friction Stir Welding (FSW). The machine features a powerful CAT 40-taper spindle, full vertical traveling column design and fixed table for machining extremely long and heavy workpieces. With a table center partition, the machine work envelope can be transformed into two separate work areas. This allows the machine to be in cycle in one work area while a part is being set up in the other. The machine also delivers fast rapid traverse rates to reduce non-cut times.

The machine’s FSW package uses frictional heat and forging pressure to create full-penetration, defect-free welded joints with greater strength than those produced through conventional methods. The Mazak FSW head incorporates a non-consumable tool and a solid-state joining process to join two metal plates without melting the material. Commonly considered a forging process, FSW is well suited for joining alloys with low melting points, including aluminum, copper and brass.

MACHINE CHARACTERISTICS:

  • FSW package for full-penetration, defect-free welded joints with minimal heat
  • Easy-to use MAZATROL SmoothG control for advanced high-speed, high-accuracy performance
  • Long fixed table design
  • Optional table partition available
  • Standard 15,000-rpm CAT 40-taper spindle
  • 1,574 ipm rapid traverse rate
  • 24-tool (48 optional) storage capacity
  • Automatic tool changer
  • Maximum table load of 3,300 lbs.

Machine Specifications

Specification Values
Capacity Table Right/Left 78.740 in / 2000 mm
Table Longitudinal 30.000 in / 760 mm
Spindle Spindle Taper 40
Maximum Speed 15000 rpm
Motor Output (10 minute rating) 30.0 hp / 22 kw
Magazine Number of Tools 24
Feed Axes Travel (X Axis) 63.35 in / 1660 mm
Travel (Y Axis) 30.00 in / 760 mm
Travel (Z Axis) 26.00 in / 660 mm