INTEGREX i-500S
MACHINE DESCRIPTION:
INTEGREX i-500S advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. The machine is equipped with a high-output, high-torque main spindle, a second spindle (S) and a compact milling spindle head that combine the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups for a variety of industries.
This machine configuration minimizes the need for fixtures, tools and handling to reduce non-cut time. Additionally, the machine shortens lead-times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.
MACHINE CHARACTERISTICS:
- Wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units makes it possible to meet the production requirements of a wide variety of industries
- Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option)
- Second spindle chuck size: 10" through-hole chuck / 12", 15" through-hole chuck (Option)
- Full C-axis contouring (.0001-degree minimum index)
- High accuracy B-axis roller gear cam
- Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
- Mill spindle speeds 10,000, 12,000, 20,000 RPMs / compact or high torque designs
- 36-tool ATC standard (HSK A63) – 72 or 110 tool options available
- Programmable steady rest
- Multiple bed lengths to meet your application requirements
- Factory Design for floor mounted or overhead automation
Machine Specifications
Specification | Bed Length - 1500U mm | Bed Length - 2500U mm | Bed Length - 3000U mm | |
---|---|---|---|---|
Capacity | Maximum Swing | 27.56 in / 700 mm | 27.56 in / 700 mm | 27.56 in / 700 mm |
Maximum Machining Diameter | 27.560 in / 700 mm | 27.560 in / 700 mm | 27.560 in / 700 mm | |
Maximum Machining Length | 61.970 in / 1574 mm | 102.130 in / 2594 mm | 121.020 in / 3074 mm | |
Main Spindle | Maximum Speed | 4000 rpm | 4000 rpm | 4000 rpm | Motor Output (40 ED Rating) | 40 hp / 30 kw | 40 hp / 30 kw | 40 hp / 30 kw |
Second Spindle | Maximum Speed | 4000 rpm | 4000 rpm | 4000 rpm | Motor Output (40 ED Rating) | 40 hp / 30 kw | 40 hp / 30 kw | 40 hp / 30 kw |
Milling Spindle | B-Axis Travel | 240° | 240° | 240° |
Magazine Capacity | 36 | 36 | 36 | |
Maximum Speed | 12000 rpm | 12000 rpm | 12000 rpm | |
Motor Output (40 ED Rating) | 32 hp / 24 kw | 32 hp / 24 kw | 32 hp / 24 kw | |
Feed Axes | Travel (X Axis) | 33.27 in / 845 mm | 33.27 in / 845 mm | 33.27 in / 845 mm |
Travel (Y Axis) | 16.93 in / 430 mm | 16.93 in / 430 mm | 16.93 in / 430 mm | |
Travel (Z Axis) | 64.57 in / 1640 mm | 104.72 in / 2660 mm | 123.62 in / 3140 mm |