INTEGREX i-100ST


MACHINE DESCRIPTION:

The INTEGREX i-100ST advanced Multi-Tasking machine delivers maximum versatility and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE® machining and lower turret (T) - minimizing fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Milling spindle travel: -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (7.5 HP) milling spindle available
  • Full C-axis contouring (.0001 degree minimum index)
  • Productive second turning spindle for Done-In-One part processing
  • Added lower turret for machining at either main or second turning spindle
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 tool option available

Machine Specifications

Specification Bed Length -
Capacity Maximum Swing 20.87 in / 530 mm
Maximum Machining Diameter 19.670 in / 500 mm
Maximum Bar Work Capacity 2.0 in / 51 mm
Maximum Machining Length 33.620 in / 854 mm
Main Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 15.0 hp / 11 kw
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 15.0 hp / 11 kw
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 10 hp / 8 kw
Turret (Lower) Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 10 hp / 8 kw
Feed Axes Travel (X Axis) 17.72 in / 450 mm
Travel (X2 Axis) 8.66 in / 220 mm
Travel (Y Axis) 8.27 in / 210 mm
Travel (Z Axis) 35.59 in / 904 mm
Travel (Z2 Axis) 35.55 in / 903 mm
Travel (W Axis) 35.55 in / 903 mm